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H型钢替代灌注桩:TRD复合墙体刚度提升新突破

TRD工法 2026年3月25日 项敏 7

TUNNELLING & UNDERGROUND SPACE TECHNOLOGY · 2026

H型钢替代灌注桩TRD复合墙体刚度提升新突破

H-Section Steel Replaces Bored Piles:A Breakthrough in TRD Composite Wall Stiffness

ScienceDirect 学术前沿 · Soft Soil Deep Excavation Optimization

TRD工法网 TRDgf.com

等厚度水泥土连续墙(TRD工法)以其卓越的止水性和连续成墙品质,近年来在软土地区深基坑工程中快速普及。然而,水泥土抗拉强度低的先天局限,使其通常需要内插混凝土灌注桩才能承担主动土压力——这一做法工序繁琐、成本高昂。2026年一季度,国际顶刊 Tunnelling and Underground Space Technology发表最新研究,提出以H型钢替代混凝土灌注桩,在保持甚至提升围护刚度的同时,大幅降低施工复杂度。

The TRD (Trench Cutting Re-mixing Deep wall) method has rapidly gained adoption in soft-soil deep excavation projects due to its superior water-tightness and seamless wall quality. However, its inherently low tensile strength requires the insertion of concrete bored piles to resist lateral earth pressure — a practice that is costly and complex. In Q1 2026, the leading international journal Tunnelling and Underground Space Technologypublished research proposing to replace concrete bored piles with H-section steel beams, maintaining or enhancing retaining stiffness while significantly reducing construction complexity.

01 / 研究背景:TRD工法的潜力与瓶颈 

Research Background: The Promise and Limitations of TRD Method

TRD工法(Trench Cutting Re-mixing Deep wall method)由日本神户制钢所于1993年研发,通过链锯式切割箱横向推进,在地下形成无接缝、等厚度的水泥土连续墙。其最大深度可达80m,适用于砂土、黏土、卵砾石等各类复杂地层,止水效果显著优于传统三轴搅拌桩。

Developed by Kobe Steel, Japan in 1993, the TRD method uses a chain-saw cutting box advancing horizontally to form a seamless, uniform-thicknesssoil-cement wall underground. It reaches depths up to 60 m and is applicable to sand, clay, gravel and other complex strata, offering far superior water-tightness compared to conventional triple-axis mixing piles.

图片
▲ TRD工法主机设备(高度仅10.1m,适应受限空间)TRD main unit (only 10.1 m tall, suitable for height-restricted sites) 
▲ TRD工法现场施工实况TRD construction in progress 

然而,水泥土墙体抗拉强度仅为抗压强度的1/10左右,无法独立承受基坑开挖产生的弯矩。传统解决方案是在TRD墙内插入混凝土灌注桩(钻孔桩),形成类SMW工法复合支护体系——但这带来了三大痛点:

However, the tensile strength of soil-cement is only ~1/10 of its compressive strength, making it unable to independently resist the bending moment caused by excavation. The conventional solution is to insert concrete bored piles into the TRD wall — forming a SMW-like composite system — but this creates three major pain points:

  • ① 施工工序复杂,灌注桩泥浆污染处理麻烦

    Complex construction sequence; slurry disposal from bored piles is troublesome.

  • ② 垂直度控制困难,易与TRD墙体发生碰撞偏斜

    Verticality control is difficult; the pile can deviate and collide with the TRD wall.

  • ③ 工期长,造价高,可重复利用性差

    Long construction period, high cost, and the pile cannot be recovered for reuse.

02 / 核心创新:H型钢替代灌注桩
Key Innovation: H-Section Steel Beams Replace Concrete Bored Piles

本研究提出的核心方案:将TRD墙内的混凝土灌注桩全部替换为H型钢,使水泥土墙与H型钢形成”整体式墙-桩复合支护体系”(Integrated Wall-Pile Primary Support)。

The core proposal of this study is to replace all concrete bored piles with H-section steel beamsinserted into the TRD wall, forming an “Integrated Wall-Pile Primary Support” system in which the soil-cement wall and H-beams act compositely.

支护体系结构对比 · System Comparison

❌ 传统方案 / Conventional

TRD水泥土墙 + 混凝土灌注桩

TRD wall + concrete bored piles(分体施工 / Separate construction)

✅ 本研究方案 / This Study

TRD水泥土墙 + H型钢(内插)

TRD wall + H-section steel beams(整体复合 / Integrated composite)

“Trench cutting re-mixing deep walls can effectively mitigate water ingress and seepage; however, their low tensile strengths prevent them from serving as independent primary support… The wall stiffness can be effectively enhanced by replacing the concrete bored piles with H-section steel beams; this replacement results in an integrated wall–pile primary support system.”

「等厚水泥土连续墙能有效阻止渗水,但其低抗拉强度使其无法独立作为主支护……将混凝土灌注桩替换为H型钢可有效提升墙体刚度,形成整体式墙-桩复合支护体系。」

03 / 与传统工法的全面对比
Comprehensive Comparison with Conventional Methods
图片
▲多轴、双轮搅、TRD设备高度对比TRD uniform-thickness wall  vs. conventional triple-axis mixing piles  
对比维度Criteria
TRD + 灌注桩(传统)TRD + Bored Piles
TRD + H型钢(本研究)TRD + H-Steel
施工工序

Construction
复杂(分体施工)Complex / separate
简单(内插即用)

Simple / insert & go
墙体刚度

Wall Stiffness
取决于桩径与间距Depends on pile size
有效提升,整体性强

Enhanced, fully integrated
垂直度控制

Verticality
困难(泥浆中钻孔)Difficult (drilling in slurry)
容易(水泥土中插入)

Easy (insert into fresh mix)
环境影响

Environment
泥浆污染较大Heavy slurry pollution
绿色低污染

Green, low pollution
可回收利用

Recyclability
❌ 灌注桩废弃Abandoned in ground
✅ H型钢可拔出复用

Extracted and reused
适用场景

Best Use
一般深基坑Standard deep pits
软土深大基坑(优选)

Soft soil deep pits (preferred)
04 / H型钢复合TRD工法施工流程
Construction Sequence: TRD + H-Section Steel Composite Method
图片▲ TRD三步施工工艺流程:先行挖掘 → 回撤挖掘 → 搅拌成墙

3-cycle method: Pre-cutting → Back-cutting → Final mixing & wall formation 

1

TRD成墙施工

TRD Wall Formation

链锯式切割箱竖向切割至设计深度(最深80m),水平推进同时注入水泥固化液,原位搅拌形成等厚度连续水泥土墙。

The chain-saw cutting box cuts vertically to design depth (up to 60 m) and advances horizontally, injecting cement slurry to form a uniform-thickness continuous soil-cement wall in situ.

2

H型钢插入

H-Section Steel Insertion

在水泥土初凝前(通常施工完成后4–6小时内),按设计间距将H型钢竖向插入尚具流动性的水泥土墙中,利用起重设备精确定位。

Before initial setting of the soil-cement (typically within 4–6 hours), H-section steel beams are inserted vertically at design spacing into the still-fluid mix, positioned precisely with lifting equipment.

3

复合体形成与养护

Composite Formation & Curing

水泥土与H型钢共同养护28天,水泥土凝固后与H型钢紧密结合,形成刚度显著高于纯水泥土墙的复合围护结构。

The soil-cement and H-beams are cured together for 28 days. Once hardened, they bond tightly to form a composite retaining structure with significantly higher stiffness than a plain soil-cement wall.

4

基坑开挖 → H型钢回收

Excavation → H-Steel Recovery

基坑开挖完成后,根据设计要求可将H型钢拔出回收再利用,进一步降低工程综合成本。

After excavation is complete, the H-section beams can be extracted and reused according to design requirements, further reducing overall project costs.

图片
▲ 基坑开挖后TRD水泥土连续墙实体效果TRD soil-cement wall after excavation
05 / 典型工程案例参考
Representative Engineering Case References

H型钢与TRD复合支护的实践已在国内多个软土城市深基坑项目中得到应用,以下为典型参数参考:

The TRD + H-steel composite system has been applied in multiple soft-soil urban deep excavation projects across China. Representative project parameters are referenced below:

🏢 南昌华茂广场基坑项目

Nanchang Huamao Plaza Deep Excavation

深基坑围护工程 | 复杂地质条件 · Complex geological conditions

SMW复合工法

TRD墙深 / Depth

22–25m

插入地层 / Strata

强风化岩

Weathered rock

型钢配置 / Steel

H型钢

🚇 杭州余杭地铁车站基坑

Hangzhou Yuhang Metro Station Excavation

城市地铁工程 | 软土地层 · Urban metro in soft soil

TRD围护

帷幕深度 / Depth

40–50m

墙厚 / Thickness

700mm

优化目标 / Goal

H型钢替代

H-beam replace

06 / 研究意义与行业展望 
Research Significance & Industry Outlook

本研究从理论层面为”TRD+H型钢”复合支护体系提供了系统的力学验证依据,具有以下行业价值:

This study provides systematic mechanical validation for the TRD + H-steel composite system at the theoretical level, offering the following industry value:

  • 🔬 理论支撑:建立了TRD+H型钢复合体系的变形计算模型,填补了设计规范空白

    Theoretical foundation:Establishes a deformation calculation model for the TRD + H-steel system, filling a gap in design codes.

  • 💰 经济价值:H型钢可拔出回收利用,降低工程全生命周期成本,相比灌注桩节省可观

    Economic value:H-beams are recoverable for reuse, reducing lifecycle costs considerably compared to abandoned bored piles.

  • 🌿 绿色施工:减少泥浆废弃物,符合建筑业绿色低碳发展趋势

    Green construction:Reduces slurry waste, aligning with the construction industry’s green and low-carbon development trend.

  • 🌏 应用前景:对越南、东南亚等软土地区大规模基础设施建设(地铁、机场、高速)具有重要推广价值

    Global application:Highly relevant for large-scale infrastructure in soft-soil regions such as Vietnam and Southeast Asia (metro, airport, expressway projects).

📑 基础设施建设技术前沿 · Infrastructure Technology Frontier

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